Industrial Servo Motor Softgel Capsule Filling Machine With Custom Solutions

Key Features & Benefits

Servo Motor Drive: For precise, stable, and energy-efficient operation.

High-Speed Operation: Dramatically reduces cycle times and increases productivity.

PLC & Touchscreen HMI: User-friendly, intuitive control with recipe memory.

GMP Hygienic Design: Easy to clean and maintain with PU and PTFE components.

Complete Safety Suite: Smart sensors, safety valves, and emergency stop button.

Product Description

Designed for Durability and Consistent Performance:

Our capsule filling machine utilizes a high-precision servo motor drive system. This advanced technology eliminates the inefficiencies and wear associated with traditional mechanical transmissions, ensuring smooth and accurate operation. As a result, the equipment offers excellent long-term durability and stable performance, supporting continuous high-volume production with minimal downtime.

Comprehensive Safety Features:

Safety has been incorporated into every aspect of the JL-250III.

• Microprocessor Monitoring: An intelligent system continuously oversees all processes—from filling to ejection—to prevent overheating and ensure precise capsule filling and separation.
• Built-in Safety Valve: Protects the internal components by preventing damage due to unexpected overpressure during operation.
• Smart Sensors & Auto-Stop: Integrated sensors detect production anomalies, such as missing capsules or blockages, and automatically shut down the machine to avoid waste and potential damage.
• Emergency Stop Button: Enables immediate shutdown of the machine, ensuring operator safety at all times.

High Precision for Maximum Efficiency

Unparalleled Precision: The servo drive provides accurate positioning within ±0.1°, ensuring consistent fill weights and dosage accuracy in compliance with strict pharmacopeia standards.

Enhanced Efficiency: The high-speed operational capability reduces production cycle times, leading to increased output and overall productivity, enabling the timely achievement of demanding production schedules.

PLC Touchscreen Interface: The intuitive Human-Machine Interface (HMI) offers simplified operation through user-friendly touchscreen controls. It allows for easy storage and retrieval of product recipes, thereby minimizing setup duration and reducing operator error.

Hygienic and Easy Maintenance Design

Advanced Materials: Designed for ease of cleaning and adherence to hygienic standards. Critical components, including the capsule conveyor belt, are constructed from durable PU material that resists cleaning agents and eliminates hard-to-clean corners where contaminants could collect. The capsule polishing mechanism utilizes PTFE (Teflon) instead of traditional brushes, preventing damage to the precision tamping pins and mold wheels while allowing for straightforward cleaning.

Modular Construction: Key components are engineered for rapid disassembly and reassembly, enabling efficient cleaning and minimizing maintenance downtime.

Wide Industry Applications

The JL-250III is a versatile filling solution perfect for a range of industries:

Pharmaceuticals: Softgel capsule drugs.

Nutraceuticals/Health Supplements: Vitamins, herbals, protein capsules.

Cosmetics: Pigments, beauty supplements, essential oil capsules.

Outdoor Sports: Paintballs.

Why Choose JANGLI's Softgel Encapsulation Machines?

Proven Reliability: Built for 24/7 operation in demanding environments.

Global Compliance: Designed to meet international standards, including cGMP and CE.

World-Class Support: Comprehensive after-sales service, technical support, and global spare parts availability.

Turnkey Solutions: From a single machine to a complete integrated production line.

Ready to Enhance Your Production Line?